Saqr ConsultingDesign sheets
Saqr Consulting

Battery & Electrical System

Current · C rate · sag · losses · usable energy · endurance
Sheet 09
A file you keep, not an account. Nothing is stored on this site.
The pack
Sets the cell voltages and the pack energy density used below. Pack-level figures compiled from current cells, not measurements of yours — brand, age and temperature all move them.
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S
P
A shop-bought LiPo is 1P. Cylindrical cell packs are usually built with several in parallel, which multiplies capacity and divides resistance in the same breath.
mAh
The whole pack, not one cell. Cells in series do not add capacity; cells in parallel do.
mΩ
Most modern chargers report this per cell — use the real figure if you have it, because it is the number that decides everything below. As a guide: a healthy 5000 mAh LiPo cell is 2–3 mΩ, a 2200 mAh is 4–6, a tired one is double what it was new, and an 18650 Li-ion is 25–30.
C
Manufacturers are optimistic about this. Treat it as a ceiling you should stay well under, not a target.
How it is used
W
W
Both from Sheet 04 or Sheet 06, which report electrical watts — what the pack has to deliver.
%
Land with 20% left. Running a lithium pack flat costs cycles fast, and the last of the capacity comes out at a voltage low enough to be no use anyway.
% of rated
A pack worked hard returns less than its label. Leave at 100 for a LiPo under about 10C, where the effect is small. Drop it to 90–95 for cylindrical cells at high current, which give up capacity more readily. Cold takes capacity too: roughly 85–90% at 0 °C and nearer 70% at −10 °C, so keep packs warm until launch and set this to match. Heat costs life, not range: a pack that reaches about 60 °C ages fast, which on a summer field here means shade, not the car. All of this is a judgement, not a measurement.
A
The number on the label, which assumes airflow the installation may not give it. The headroom check below is against this figure, so a controller buried in a sealed nose deserves a lower one.
Endurance at cruise
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Enter a pack and the power it has to deliver.

What this sheet works out

What the pack does under load

Pack voltage and delivered power against current draw Voltage falls in a straight line as current rises. Delivered power is a parabola that peaks and then falls away. Cruise and climb are marked.

The pack at each condition

Where people go wrong

The errors this method actually invites, and what it does about each. Every one of them is already a warning somewhere — in a note that appears when your own figures trip it, in the scope statement, or in the equations behind the page. Collected here so you can read them before you need them.

Working the current out as power over voltage. The pack sags as it works, so the current is the smaller root of a quadratic rather than a division. On a big pack loafing the difference is a fraction of a per cent; on a small or tired one it is not, and this sheet shows both so you can see which case you are in.

Reading the power ceiling as available power. At the peak of that parabola half the energy is going into heat and the voltage has halved. A third of the theoretical maximum is a usable ceiling; the peak itself is a number to stay well away from.

Assuming the internal resistance holds all the way down. A fixed resistance describes a pack well at moderate load and badly near the end of a discharge or in the cold. Real cells sag more as they empty, more when cold, and roughly twice as much by the end of their life.

Sizing to the label. When the sheet says no solution exists it means the pack physically cannot deliver that power, whatever the C rating printed on it claims. That is an answer, not a failure to compute one.