Saqr ConsultingDesign sheets
Saqr Consulting

Propeller Matching

Advance ratio · pitch speed · tip Mach · thrust · the two efficiencies
Sheet 08
A file you keep, not an account. Nothing is stored on this site.
Propeller
in ⌀
in pitch
Inches, as propellers are sold. A 10×6 turns 10 inches across and would advance 6 inches per revolution through a solid.
Blade count barely enters the arithmetic below, which works from disc area. It matters in practice for clearance and noise: more blades absorb the same power on a smaller disc, and a smaller disc is always less efficient.
How much of the ideal is left after blade profile drag. This caps the efficiency the propeller can ever reach; the disc loading decides how close it gets.
What turns it
Kv
S
% of no-load
Kv times pack voltage gives the unloaded speed. Under a propeller a motor settles at roughly 80–85% of that, and the pack sags as well, so the figure is already optimistic.
The aircraft
km/h
W elec
Both from Sheet 04, which reports electrical watts — what the pack delivers. The motor and speed controller take their share before the propeller sees any of it, so this sheet converts to shaft power using the efficiency below.
km/h
W elec
The same propeller, working far harder. This is the case the other sheets get wrong by using one efficiency for both.
Same list as Sheet 04. Shaft power is the electrical figures above times this: everything the propeller never gets to see.
Air
m ASL
°C
% RH
Thin air costs thrust directly and raises the speed of sound hardly at all, so a hot day squeezes the propeller from both ends.
Propeller efficiency
—
Enter a propeller, a speed and the powers.

What this sheet works out

Efficiency against airspeed

Propeller efficiency against airspeed at cruise power and at climb power Two curves for the same propeller at two power settings, with the cruise and climb operating points marked and the pitch speed shown as a wall.

The propeller at each condition

Where people go wrong

The errors this method actually invites, and what it does about each. Every one of them is already a warning somewhere — in a note that appears when your own figures trip it, in the scope statement, or in the equations behind the page. Collected here so you can read them before you need them.

Comparing static thrust with the thrust in flight. They come from different models on purpose. At zero advance the blade is stalled and the disc model runs well over, so static uses a figure of merit instead: 1,391 g against the 1,887 g the disc model claims for the same propeller.

Asking for thrust past the pitch speed. Actuator-disc theory knows nothing about pitch and will promise thrust at any speed. A real fixed-pitch propeller stops pulling as it runs out of angle, which is why slip is reported beside the answer and everything past 80% of pitch speed is shaded.

Using the unloaded RPM. Kv times pack voltage is what the motor does with nothing attached. Against a propeller it is 80 to 85% of that, and the pack sags under the current on top — so even the loaded figure here is the optimistic one.

Treating efficiency as a property of the propeller. It is a property of the operating point. The same propeller pushing hard at low speed throws air backwards fast and loses the kinetic energy in the wake; cruising gently it throws it back slowly and wastes much less.

Expecting it to know the blade. Disc theory works from disc area alone. Planform, aerofoil, twist and model Reynolds numbers are all outside it, and measured data from the propeller's maker beats every figure on this page.